Custom Bagasse Pulp MAP Trays & Food Packaging

Compostable molded fiber trays designed for meat, seafood, fruit and ready-meal applications.

  • Heat-sealable rim options for stable film sealing

  • Barrier & lining solutions for chilled / moist foods

  • Custom sizes, cavity layouts, and retail-ready presentation

fresh food in molded fiber trays22

What Is Pulp Food Packaging

Molded fiber packaging made from renewable bagasse, designed for direct food contact, retail presentation and sustainable replacement of plastic trays.

Plant-Based Molded Fiber

Made from renewable bagasse fibers, molded into rigid trays with a natural premium finish.

Built for Food Handling

Designed for cold-chain stacking and everyday handling—strong, clean, and consistent.

Barrier & Lining Options

Optional functional layers help manage moisture, oils, and oxygen sensitivity for different foods.

Compatible with MAP Sealing Systems

Engineered with controlled flatness and sealable rim designs to achieve stable top-film sealing on standard MAP lines.

pulp fiber map trays(1)

MAP Tray Solutions for Retail & Fresh Food

Custom molded fiber MAP trays engineered for sealing reliability, barrier performance, and chilled-chain logistics—without the plastic look.

pp laminated map food tray

Tray Structure

Molded bagasse fiber base with optimized geometry for strength, stacking, and retail display.

 ·Single / multi-compartment

· Custom depth & cavities

· Smooth rim for sealing

map trays with rice food(1)

Sealing Compatibility

Compatible with standard MAP sealing machines for top-film sealing.

·Top-film sealing

· MAP-ready rim design

· Supports common sealing formats

black pla lined plate 1(1)

Coating & Color Options

Choose clear or colored coatings (e.g., black) with barrier solutions tailored to moisture, oil, and shelf-life needs.

 · Clear / Black / Custom colors

· Full coating

· Bio-based options available

Application Industries

Custom-engineered molded pulp packaging solutions tailored for demanding industrial, commercial, and consumer applications.

fresh meat in pulp trays on shelf

Fresh Meat Packaging

Designed for beef, pork and lamb applications, supporting MAP sealing to extend shelf life while providing a sustainable alternative to plastic trays.

fresh seafood and poultry in trays

Poultry & Seafood

Moisture-resistant molded fiber trays suitable for fresh chicken, fish and seafood, ensuring product protection during cold-chain distribution.

ready to eat meals in trays

Ready Meals & Prepared Food

Ideal for pre-packed meals, marinated products and portioned foods, compatible with sealing film for hygienic retail display.

fresh produce and fruit trays

Fresh Produce & Cut Fruits

Breathable and compostable trays for fruits, vegetables and fresh-cut products, helping maintain freshness while reducing plastic use.

fresh food display in supermarket fridge

Retail & Supermarket Packaging

Engineered for attractive shelf presentation and efficient stacking, meeting the sustainability requirements of modern retail chains.

bakery and deli selection in trays

Bakery & Deli Products

Suitable for pastries, sandwiches and deli items, providing a clean, natural appearance with secure sealing for takeaway and retail sales.

Sustainability Advantage

A responsible alternative to conventional plastic trays, helping brands reduce environmental impact while meeting growing regulatory and retail sustainability requirements.

Comparison AspectPlastic MAP TraysBagasse Pulp MAP Trays
Raw Material SourcePetroleum-based polymers (PP, PET, PS)Renewable sugarcane bagasse fiber
Resource TypeFossil-based, non-renewablePlant-based, renewable by-product
End-of-Life OptionsLimited recycling; often landfill-boundRecyclable and industrially compostable options available
Carbon ImpactHigher carbon footprint from fossil productionLower lifecycle carbon impact from plant fiber sourcing
Plastic Reduction ComplianceIncreasingly restricted under plastic reduction policiesSupports plastic-free and sustainable packaging initiatives
BiodegradabilityNot biodegradableBiodegradable under industrial composting conditions
Microplastic RiskPotential long-term environmental persistenceNo microplastic generation
Brand Sustainability PositioningTraditional packaging solutionEnhances eco-friendly brand image
Consumer PerceptionStandard plastic packagingNatural, fiber-based sustainable packaging
MAP CompatibilityFully compatibleCompatible with MAP systems with proper rim design & coating options

Food Safety & Compliance

Our molded pulp bagasse trays are produced under strict food safety standards, meeting international regulations and suitable for fresh, chilled, and ready-to-eat food applications.

Food-Grade Materials

Made from high-quality sugarcane bagasse fibers, safe for direct contact with meat, seafood, produce, and prepared meals.

International Compliance

Trays meet FDA (USA), LFGB (Germany), and other key international food safety standards.

PFAS-Free & Non-Toxic

No harmful additives or PFAS chemicals used; safe for all fresh and chilled food applications.

Cold Chain Performance

Maintains structural integrity and safety during refrigeration, chilled distribution, and MAP sealing processes.

Quality Control

Each production batch is traceable, ensuring consistent adherence to food safety standards.

Hygienic Manufacturing

Produced in hygienic facilities with strict sanitation practices to prevent contamination.

Customization Capabilities

We offer fully customized molded pulp food trays to match specific packaging lines, product formats and retail presentation needs.

Logo Embossing & Branding

Embossed logo or customized texture for premium retail shelf presentation.

Color Customization

Customized rim width, flatness and edge design for optimal MAP film sealing performance.

Structural Optimization

Reinforced corners, rib design and thickness adjustment for improved strength and cost balance.

Custom Size & Depth

Tailored dimensions to match product weight, portion size and packaging line requirements.

Sealing Rim Configuration

Customized rim width, flatness and edge design for optimal MAP film sealing performance.

Barrier Coating Options

Full-surface coating available to enhance moisture and grease resistance.

Engineering & Production Excellence

From concept to mass production, we provide reliable tooling, development and global supply support for custom molded pulp food packaging projects.

Our team focuses on what matters for MAP performance—rim flatness, sealing reliability, barrier options, and cold-chain handling—so your trays run consistently on packaging lines.

precision machining in action

Precision Tooling Development

In-house mold manufacturing with fast adjustment capability.

molded pulp trays and cad workstation

3D Structure Design

Optimized strength, flatness and sealing reliability.

prototype samples of trays

Prototype & Validation Support

Rapid prototyping for fit checks, sealing trials, and improvements before mass tooling is finalized.

mass production goods in warehouse ready for shipping(1)

Mass Production & Quality Control

Stable mass production with batch consistency, visual inspection, and export-ready packing support.

MAP Tray Development

MAP trays require a precise rim structure, reliable sealing performance, and stable forming consistency.
We validate sealing trials and production readiness before mass tooling..

1

Sealing Requirement Confirmation

Match your sealing machine type, film, rim width, and target shelf life.

2

CAD Rim & Structure Design

Build a sealing-friendly rim + tray geometry for retail display and stacking.

3

Sample & Sealing Trials

Run sealing tests, leak checks, and cold-chain handling evaluation.

4

Tooling & Production Readiness

Lock structure for stable sealing performance and scalable output.

Frequently Asked Questions

Most frequent questions and answers

Can these trays be used for vacuum and MAP sealing?

Yes, our trays are designed to withstand vacuum and modified atmosphere packaging processes.

What is the minimum order quantity?

Custom industrial molded pulp projects are typically supported from 50,000 pieces, depending on structure and tooling requirements.

Are the trays safe for direct contact with fresh meat and seafood?

Yes, all trays are food-grade and comply with FDA/LFGB regulations.

Do you provide samples for evaluation?

Yes, we offer rapid prototype support and sample trays for testing and approval.

Can you produce custom sizes or depths?

Absolutely, we design trays to match your product weight, portion and MAP line requirements.

Are the trays compostable or recyclable?

Yes, they are fully industrially compostable and can also be recycled where facilities exist.

Develop Your Custom MAP Pulp Tray Today

Get personalized design support, free samples and fast project consultation.

Ask For A Quick Quote

We will contact you within 1 working day, please pay attention to the email with the suffix “@hmztechnology.com”