Custom Molded Pulp Packaging Solutions

Engineering support from concept to mass production for industrial and food applications.

custom molded pulp packaging trays
replace eps epe foam
lower environmental pressure
reduce transport damage

Packaging Challenges We Address

Engineered solutions to replace foam, reduce risk, and support sustainability goals.

Designed for impact resistance and transport safety.

Replace EPS / EPE with engineered molded fiber structures.

Recyclable fiber solutions supporting environmental compliance.

Our Molded Pulp Packaging Solutions

Custom-designed molded pulp structures engineered for impact protection, foam replacement, and industrial performance requirements.

molded pulp perfume bottle inserts1

Molded Fiber End Caps

Precision-molded fiber end caps engineered to absorb impact and secure products during transport, ideal for replacing EPS foam blocks in industrial packaging applications.

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Molded Pulp Inserts

Custom-designed molded fiber inserts developed to hold products firmly in place while minimizing vibration, shock, and movement during shipping.

glass bottle cushion insert

Structural Corner Protectors

High-strength molded fiber corner components providing edge reinforcement and enhanced drop protection for sensitive or heavy products.

dry pressed basket pulp packaging

Heavy-Duty Industrial Trays

Reinforced molded pulp trays designed for heavier components requiring increased structural strength, stacking stability, and load performance.

dry pressed basket pulp packaging

Integrated Cushioning Systems

Complete molded fiber cushioning systems engineered based on product weight, drop test standards, and transport conditions to ensure optimal protection performance.

glass bottle cushion insert

Structural Engineering Support

In-house structural design and 3D modeling capabilities to develop optimized molded fiber packaging solutions tailored to specific product requirements.

Custom Solutions by Application

Custom-engineered molded pulp packaging solutions tailored for demanding industrial, commercial, and consumer applications.

product protection fiber insert

Industrial Molded Pulp Packaging

For electronics, appliances, machinery and protective transport.

molded pulp cushion insert

MAP & Food Contact Trays

Food-grade molded pulp trays compatible with sealing and modified atmosphere packaging.

Molded Pulp vs Foam Packaging

Comparison based on typical industrial packaging use cases.

ItemMolded PulpEPS / EPE Foam
Shock absorption
Custom structure⚠️ Limited
Storage efficiency
Sustainability
Brand image

Manufacturing & Tooling Capabilities

Dry & Wet Press

Dry and wet press molded pulp production for various strength and finish requirements.

Flexible MOQ

Custom projects supported from 5,000 units and scalable for mass production.

Efficient Tooling

Tooling solutions optimized for long-term cost efficiency compared to plastic and EPS alternatives.

Durable Mold Systems

Tooling designed for high-volume, long-term production runs.

Engineering Capability

Engineering-driven molded pulp packaging development.

We support industrial projects with in-house mold development, structural engineering, and production optimization.
Our team focuses on protection performance, structural stability, and manufacturability.

molded pulp products molds(3) 1

In-house mold development

Full control over tooling precision and lead time.

industrial molded pulp 3d structure design

3D structure design

Optimized cavity positioning and protection design.

fiber laminated eyelash pack2

Surface Lamination Options

Available upon project requirement.

custom molded pulp thickness control cross section

Custom thickness control

Adjustable thickness to meet different protection requirements.

Custom Development Process

From initial concept to mass production, we provide a structured and efficient custom molded fiber development process.

1

Send drawings or samples

Provide product drawings, dimensions, or physical samples so our team can understand structure, protection needs, and packaging requirements.

2

Cost Evaluation

We analyze material usage, tooling requirements, and production conditions to provide a detailed cost estimate and project feasibility.

3

Structure design

Our engineers develop optimized molded pulp structures to ensure product protection, stability, and material efficiency.

4

Sample mold

Trial molds are produced to create prototype samples for fit testing, structural validation, and performance evaluation.

5

Mass production tooling

After sample approval, precision mass-production tooling is manufactured to ensure consistent quality and high-volume stability.

6

Bulk production

The project moves into full-scale production with strict process control to ensure stable quality and reliable delivery.

Frequently Asked Questions

Most frequent questions and answers

Can molded pulp replace our existing EPS / EPE packaging?

Yes. We design molded pulp structures based on your current foam packaging and protection requirements.

What is the minimum order quantity?

Custom industrial molded pulp projects are typically supported from 5,000 pieces, depending on structure and tooling requirements.

Is this standard or custom packaging?

All industrial molded pulp packaging solutions are custom engineered based on your product dimensions and protection needs.

Can you produce colored molded pulp packaging?

Yes. Natural pulp color is standard, and custom colors may be available depending on material formulation and project requirements.

Can molded pulp products include surface lamination or coating?

Yes. Surface lamination or protective coatings can be applied when required for moisture resistance or structural performance.

How long does tooling development take?

Tooling lead time depends on structure complexity and cavity design, but most industrial molded pulp tooling projects are completed within a few weeks.

Ready to Replace Your Foam Packaging?

Tell us about your product dimensions, weight, and protection requirements.
Our engineering team will design a custom molded pulp solution tailored to your project.

Ask For A Quick Quote

We will contact you within 1 working day, please pay attention to the email with the suffix “@hmztechnology.com”